Cold blade guillotines for plastic profiles

TG.G-CB

Baruffaldi’s patented cold blade cutting guillotines are designed for profiles of small dimensions and reduced thickness, and are available in in-line and off-line versions, depending on the type of application required.

These units are designed to efficiently cut profiles extruded also in more than one strand, as well as for multiple cuts. They stand out for their horizontal cutting system, which prevents any profile deformation and guarantees a high standard in the quality of the cut.

Our guillotines are available in the different versions: they can be pneumatic (TG.G-PP-CB), pneumatic/ servo-aided (TG.G-PD-CB or TG.G-DP-CB), or completely servo-driven, for an extremely precise cut, with up to ± 0,5 mm tolerance, at a high speed.

Our internal technical office can customize the various guillotine cutting units based on the specific production needs and customers’ requirements.

Thanks to their modularity and compact size of our guillotines it is possible to fit the stand-alone machine in an existing extrusion line, or fix the mere cutting assembly onto the saw machine frame.

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Cutting saws for plastic and composite profiles

To meet the various production needs of the market, we have designed and manufactured various types of cutting saws, which stand out for their sturdiness and attention to construction details.

They are available in different sizes and with carriage operated pneumatically or with servomotor. They guarantee continuous process reliability, versatility of use and adaptability to the customer’s specific production needs.

The frame is made of electro-welded pressed steel and si panelled in the lower part, whereas the upper part is closed off with accident-prevention safety guards.

All our cutting saws are equipped with adjustable feet, to adapt the machine to the height of the extrusion axis, pneumatic clamps, external aspirator and encoder.

The soundproof frame guarantees low noise levels and reduction of acoustic emissions for a safe and healthy working environment.

All Baruffaldi cutting saws are equipped with a swarf suction system to guarantee a clean working environment and no dust on the final product.

TG. SR 300

TG. VS 350

TG. VS 600

TG. VTS 300

TG. VTS 530

TG. VS 750

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In-line slitting machines for foam PVC

 

This type of machine applies state-of-the-art technology to the longitudinal cutting, of PVC foam boards, extruded in single or dual strand, honeycomb rigid PVC panels and flat “sandwich” plastic panels in general, directly in the extrusion line, without making any dust or swarf.

The units for the longitudinal cut (SM/L versions for cutting thickness up to 10 mm or up to 25 mm) and transversal cut (SM/T version), can be used individually or even in combination with each other, depending on the production requirements.

In-line cutting occurs at a high speed, which reaches up to 8 m/min. Moreover, thanks to the pneumatic adjustment of the blade in height, it is possible to quickly adapt the machine setting to the extruded product.

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Longitudinal Slitting Machines: SM/L

Available in versions with one, two or three cutting heads, they allow longitudinally cutting of 1500 mm wide panels. The position of the cut assembly can be set according to the desired width by means of a manual or motorized (optional) adjustment of the heads.

This technology is particularly suitable for cutting PVC foam boards, extruded in single or dual strand, rigid PVC honeycomb profiles and even “sandwich” type plastic panels, without making any dust or swarf.

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Transversal Slitting Machine: SM/T

The version for transversal cutting, the SM/T, suited to the in-line cutting of ceiling and wall cladding panels, extruded in single or dual strand, or honeycomb panels, and has a working range of up to 850 mm in the (standard version). The blade rotation is motor-driven, to guarantee an efficient cutting process.

In both versions, there is the option of fitting an electrical heater to preheat the panel to facilitate cutting and optimise machine performance. The frame made of painted, electro-welded box section steel, the structures supporting the moving parts in anodised aluminium and the parts in contact with the profile in stainless steel all makes this a top-quality machine.

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Off-line cap inserter automatic machine for roller shutters

CAP-CO and CAP-CV

Specifically designed for the off-line automated assembly of aluminium and steel roller shutters. It can process slats between 500 and 6500 mm in length. Once they have been inserted at both ends, the plastic caps are fixed into the profile by means of metal clips (single or double) or with a punching system (from above or from below). The same system can also be used to assemble PVC roller shutter profiles for swimming pool covers.

With the basic version, CAP-ST, it is possible to automatize the phases of the insertion and fixing of the caps into the roller shutters, the operator has already manually pre-assembled.

The machine can be equipped with a vertical feed-in table (CAP-CV), for profiles already cut to length, or with horizontal one (CAP-CO) for pre-assembled slat packs. Thanks to our modular system it is possible to design different plant versions according to the customer’s needs.

To the basic version it is possible to add: a cutting device to cut to length the roller shutter profiles, a punching unit to punch the profiles and a motorized unit or a standard semi-automatic unit rolling up unit to roll up the finished roller shutter.

The CAP-CO version is also available with an inserter for packs of 4 slat packs for high production speeds. Thanks to this special inserter, the machine can insert packs of 3/4 slats at a time, speeding up the process. With this machine it is possible to produce one m² in about one minute *.

The software has been studied and designed to assembly roller shutters of any length, inserting even more programs at a time, the metal terminal at the end of the roller shutter and the intermediate bolt. In addition, the cap inserter can be equipped with a scanner for barcode reading and automatic production data entry.

Upon customer’s request, we can also supply independent vibrating bowl feeders for the automatic insertion of the caps inside specific guides, which facilitate their feeding into the cap inserter feed-in table.

Exclusive Baruffaldi system for roller shutters with HIGH DENSITY PU

All our Cap Inserters can be equipped with an additional unit specifically designed by Baruffaldi for the creation of the space for the cap in high-density polyurethane foam. This unit has been specifically studied and designed to create the necessary space for the cap, in all profiles sizes. Baruffaldi gives the customer the possibility, with a single machine, to assemble roller shutters with slats of all sizes (both mini and maxi) and with both low and high density PU.

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* purely indicative data, which varies according to the size and geometry of the profile.

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Manual pin interlocking unit
for Aluminium and PVC Roller Shutters

PIN-MA

Extremely precise, quick and reliable unit for pin interlocking of both PVC and aluminium roller shutter profiles.

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This pneumatic machine can be used for the safe interlocking of slotted and non slotted roller shutter profiles, thus preventing the profiles from coming apart during transport. The operator merely needs to insert the profile in the special guide, taking care to see that the profile end touches the mechanical device. By pressing in the profile, the unit carries out the following three operations at the same time:

Pointed pins facilitate their penetration into the profile, thus ensuring a better grip over the course of time. They are packed in blisters and are loaded into the special vertical feeding unit that automatically feeds one pin to each profile. Once the interlocking operation is complete, the operator extracts the profile from the guide and slides it manually into the profile he previously interlocked. He repeats this operation until he has assembled a roller shutter of the required length.

The manual pin interlocking unit is mounted on an aluminium baseplate and is equipped with a safety guard made of transparent plexiglass that also protects the mechanical components. The machine construction complies with the current EC norms.

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Hot Blade Punching Machine for PVC Profiles

HPM-10

Baruffaldi Plastic Technology designs and manufactures high-tech punching technologies since more than 50 years. Recently the team has developed the latest version of hot punching machine for profiles.

The system is innovative because it allows the punching of multiwalled profiles without the use of the die or limits on the shape  to be drilled, without the need to work with the interpolation of the machining axes. It therefore easily solves the punching of slots with complex geometries.

The hot punching system is not the only flagship of this machine. The plant can operate both off-line and on-line, placed after the cutter with a profile bar handling system.

The machine is highly versatile not only in its use within the production cycle, but also has two other pluses: the quick and easy format changeover to switch to different drilling patterns, and the total recycling of the punching scraps, evacuated automatically from the same punching set.

The whole process takes place with extreme silent operation and the end result gives a clean product, thanks to precise punching without dust release, combining product quality with the quality of the working environment.

The soundproof cabin guarantees low noise levels and reduction of acoustic emissions for a safe and healthy workplace.

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Automatic Rolling and Wrapping Units
for PVC and aluminium roller shutters

AUTOROLL

To complete the range of our special machines dedicated to PVC and aluminium roller shutters, in-line as well as off-line, we designed a versatile automatic rolling unit that minimises and optimises the duration of the rolling up, wrapping and reinforcement insertion phases roller shutters production process.

The unit is available in 2 versions: with manual movement of the film coil or with an automatic wrapping phase. In the latter version, the rolling unit uses an inverter controlled electronic motor to optimise the speed during the rolling and wrapping phases. During the first phase, the unit usually works at a slower speed, so that the operator has time to make a visual check of the roller shutter.

During the second phase, the wrapping occurs at maximum speed. The start of each phase can be triggered through a pedal in the basic version.

Once the wrapping phase has been completed, the roller can be placed on the special curved supports for the insertion of the reinforcements. The roller shutter is hooked onto the fixed end of the rolling unit, with the other end adjustable to suit the width of the roller shutter. The system has been designed to accommodate roller shutters of up to 3.5 metres in width.
For aluminium roller shutters, we also offer a double coil version, i.e. one coil for the protection bubble film and one for the external standard film.
The automatic roller can be coupled with our assembling machines (Combiroll, pin or cap inserter).

In these cases, it can have an optional automatic hooking system to the outgoing film.

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Roller Shutter Profiles Cutting and Storage System

Special machine for automatically cutting to length either PVC or aluminium roller shutter profiles.

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Brushing Machine

This is an auxiliary machine that allows to clean punched or milled profiles during the extrusion process.  With this machine you’ll be sure your profiles are clean and that there is less dust around in the air, which is good for workers.

The brushing station consists of 2 heads each of which is equipped with 2 motor-driven brushes with independent adjustments for width, height and angle. The upper height control, which keeps the profile in position, is also adjustable. In addition, the brushing machine comes equipped with a suitably dimensioned dust extraction unit and is supplied with a software interface to link to your existing plant. The safety guards positioned above the brushes deflect the powder to the dust extraction unit.

If necessary, a set of interchangeable support guides, tailor-made for your particular profiles, can be added as well as a universal haul-off to take the profiles out of the machine exit after they have been brushed in the event that the machine is installed off-line.

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