Extrusion line
OMNIA 0.1
ADVANTAGES
- Compact, ergonomic unit means smaller footprint on factory floor
- Wide range of choice thanks to modular solutions
- Process reliability and energy saving for high-quality finished products at a lower cost
- Easy to use and maintain
- User-friendly control panel
SINGLE SCREW EXTRUDER – OE SERIES
Single screw extruder mounted on a machine bed made of sectional steel and steel plate. It is available with a 45 mm, 60 mm, 75 mm or 90 mm diameter plastification screw made of normalized, hardened and tempered steel that can be fitted with a temperature control system and a nitrided steel cylinder with 4 independent temperature control zones.
The extruder is also available with different length/diameter ratios.
TECHNICAL FEATURES
- Heating via heater bands
- Stainless steel cylinder protection with insulated casing for each individual zone
- Cooling with an electrical fan for each zone
- Cemented, tempered steel gearbox with ground gears
- Lubricated roller thrust bearing
- Direct gearbox drive
- 60 mm version fitted with a 29 kW AC motor
- Water-cooled material infeed section with manual regulation valve
- Stainless steel hopper mounted on 3-position slide
ELECTRICAL EQUIPMENT
- Touch-screen panel for controlling settings
- On board electrical cabinet
- Inverter
- Standard thermoregulation: 4 heating/cooling zones; 4 heating zones
- Heating via static relays
- 230 V single phase heating elements
- Temperature and hot melt probes
- “Ready to start” function
- Start up with timer (depends on local regulatory requirements).
CALIBRATION TABLE – OCT SERIES
TECHNICAL FEATURES
- Working length/Distance between centres of calibrator fixing points from 4.5 to 6.5 meters/280 mm
- Longitudinal adjustment: motor-driven 0 – 500 mm –0.75 kW
- Vertical adjustment: motor-driven 0 – 100 mm –0.18 kW
- Transversal adjustment: manual ± 20 mm
- Vacuum pumps from 2 to 4, each 4 kW
- Vacuum and Water manifolds 1/2” couplings
- Control panel Overhead. Swivel type on pivot support
OPTIONS
- Table extension, for longer calibration
- Motor-driven transversal adjustment
- Tilting of calibrator plane ± 5 mm
- Additional water and vacuum distributors
- Additional vacuum pump
- Feed pump and discharge pump with cyclone
- Energy saving via inverter
- Profile blow dryer 2.2 kW
- Closed loop water system
- Heat exchanger
- Set of saddle flowmeters
Omnia can also be used for the extrusion of pipes up to Ø 63 mm by mounting our sizing tank on the calibration table.
HAUL-OFF – OP SERIES
TECHNICAL FEATURES
- Contact surface pads or belt from 1000 x 200 mm to 2000 x 250 mm
- Installed power 2 synchronous motors , 1.1 kW each to 2.2 kW each
- Pulling speed range 0.5 to 6 m/min. / 1 to 10 m/min.
- Max. pulling force 3.33 kN/1.9 kN/98 kN
- Upper caterpillar Pivoting
- Lower caterpillar Fixed
The quick-change pads allow the user to fit different types of rubber or contoured pads or to carry out maintenance with a generous time saving.
COMBO POSSIBILITIES
- OP-C/H: puller-horizontal guillotine cutting unit
- OP-C/V: puller-vertical guillotine cutting unit
- OP-C/D: puller-cutting saw
CUTTING UNITS – OC/H – OC/V – OC/D SERIES
TECHNICAL FEATURES
- Hot blade or cold blade cut (for OC/H & OC/V) depending on profile geometry and application up to 200 x 150 mm
- Cutting disc diameter (for OC/D) 400 mm
- Carriage stroke 1200 mm
- Carriage stroke power system pneumatic/servo drive motor
- Cut length accuracy ± 1.0 mm (pneum.); ± 0.5 mm (servo.)
- Max. in-line extrusion speed 6 m/min. (pneum.); 10 m/min. (servo.)
Video
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