COMBIROLL

in-line assembling machines for pvc roller shutters

For the production of roller shutters ready for packing

For the roller shutter industry we manufacture special high productivity machines dedicated to the production of PVC roller shutters in single and dual strand, directly in the PVC extrusion line, with a productivity of up to 2 x 12 m/min, in case of dual strand extrusion. These are automatic modular plants complete with punching, interlocking, cutting and assembly units. They are available in the pneumatic version and with brushless motors for high speeds.

The single units are equipped with the necessary accessories (punch tool sets, interlocking tool sets and guillotine die blocks), which are designed and manufactured according to the customer’s roller shutter profile.

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Technical features
C1/TL-6 and C1/TL-10
With notch or pin interlocking system

Automatic roller shutter machines in pneumatic version for an extrusion speed up to 6 m/min, or with brushless motors for a speed of up to 12 m/min.

C2/TL-6 and C2/TL-10
With notch or pin interlocking system

Automatic roller shutter machines for dual strand extrusion lines. Available in a pneumatic version for an extrusion speed of up to 6 m/min, or with brushless motors for a speed of up to 12 m/min.

Combiroll-Pack

Automatic roller shutter machine for the simultaneous production of roller shutters and 6.5 m long slat packs. It is available as a pneumatic unit for an extrusion speed of 6 m/min and as a servo-aided unit for an extrusion speed of 12 m/min.

Its dedicated software allows the operator to easily switch production from roller shutters to slat packs and back again according to production needs. The Combiroll-Pack is equipped with two mechanically independent lines and an innovative system “that” includes extractable supports, tilt steel rollers and automatic mobile roller shutter supports.

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COMBIPACK

In-line Assembling Machines for PVC
Roller Shutter Slat Packs

Combipack C1/P, C2/P

Combipack, the in-line automatic machines range for the slat packs production of PVC roller shutters, furniture roller shutters (tambour doors) and PVC and PC swimming pool covers, in single a dual strand. It is equipped with a punching unit, a guillotine and a table to assemble the required number of roller shutter slats up to a 6.5 m length, with a process speed of up to 12 m/min, in single and dual strand. The single strand version without punching unit and with mobile or fixed supports is specially designed to assemble furniture roller shutter profiles (tambour doors), with 1, 2 and 3-modules.

Baruffaldi Plastic Technology is your ideal partner to design and manufacture the most suitable high technology and high-performance plant to maximise the return on your investment.

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PIN-CO and PIN-CV

Off-line Pin Inserter Automatic Machine for Roller Shutters

The pin inserter is a semi-automatic machine specially designed to assemble both PVC and aluminium roller shutters off-line.

It is available with horizontal (PIN-CO) or vertical (PIN-CV) feed-in table and can produce rolls of any length from 600 to 3000 mm.

Our machines are modular: they include only the units our customer needs, starting from the basic plant and going up to the complete one.

Moreover, the units can include a motorized unit or a standard semi-automatic unit, to roll up the finished roller shutter.

The machine is available also in the manual version PIN-MA for the safe interlocking of the profiles.

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CAP-CO e CAP-CV

Off-line Automatic Cap Inserter Machine for Roller Shutters

This machine is specifically designed for the off-line assembly of aluminium roller shutters. It can process slats between 500 and 6500 mm in length. Once they have been inserted at both ends the plastic caps are fixed into the profile by means of metal clips or with a punching system. The same system can also be used to assemble PVC roller shutter profiles for swimming pool covers.

The machine can be equipped with vertical feed in table (CAP-CV), for profiles already cut to measure, or with horizontal one (CAP-CO) for pre-assembled slat packs. Thanks to our modular system it is possible to design different plant versions according to the customer’s needs.

With the basic version, CAP-ST, it is possible to automatize the phases of the insertion and fixing of the caps into the roller shutters, the operator has already manually pre-assembled.

In case the machine has to process 6.5 m long slotted slat packs, the plant is equipped not only with the assembling table, but also with a cutting unit to cut the profiles to size. In the same way, if the slats are not yet punched, the plant can also be equipped with a punching unit.

The last production pahse is the rolling up phase, which prepares the roller shutter for the subsequent packaging. This function can be performed using a motorized unit or a standard semi-automatic unit, that can be adapted to all our other assembly systems for roller shutter profiles.

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PBC and PC

In-line Modular Punching
and Cutting Machines for plastic profiles

PBC: PunzoBlockCut for Roller Shutters

For the PVC roller shutter industry we have designed and manufactured this compact machine, which is equipped with three modular units to punch, interlock and cut roller shutter profiles.

Our current PunzoBlockCut represents the technological evolution of our previous unit which we have already sold with success all over the world and meets the increasing demand of the leading industry of this sector for production plant flexibility and profile changeover time optimization.

It incorporates our latest project solutions, among which is our patented guillotine cutting unit and the interlocking unit with the notch or the pin system.

Both single and dual strand versions can easily be integrated into existing extrusion lines and also completed at a later stage with our assembly units, to obtain a complete automatic Combiroll-type roller shutter machine.

Moreover, the PunzoBlockCut is also available in a pneumatic version for a process speed up 6 m/min and in the version with brushless motors for a speed up to 12 m/min.

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PC: PunzoCut for the Automotive Industry and Technical Profiles

This compact machine has been specifically designed to punch and cut co-extruded technical profiles at a high extrusion speed.
In order to guarantee the process reliability required by this specific market in terms of speed, precision and quality, the machine is equipped with an external photocell support frame and a special servo-aided haul-off, to feed the profile intermittently without damaging the profile surface, but at the same time with high process precision thanks to the brushless motor.
Punching and cutting tool sets are made of a special steel adequately treated to guarantee a long life.

Available for in-line or off-line application. In the second case, the machine is provided with a feed-in table and a pull-out unit.

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The soundproof cabin guarantees low noise levels and reduction of acoustic emissions for a safe and healthy workplace.

 

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PIN-MA

Manual pin interlocking unit
for Aluminium and PVC Roller Shutters

Extremely precise, quick and reliable unit for pin interlocking of both PVC and aluminium roller shutter profiles.

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This pneumatic machine can be used for the safe interlocking of slotted and non slotted roller shutter profiles, thus preventing the profiles from coming apart during transport. The operator merely needs to insert the profile in the special guide, taking care to see that the profile end touches the mechanical device. By pressing in the profile, the unit carries out the following three operations at the same time:

Pointed pins facilitate their penetration into the profile, thus ensuring a better grip over the course of time. They are packed in blisters and are loaded into the special vertical feeding unit that automatically feeds one pin to each profile. Once the interlocking operation is complete, the operator extracts the profile from the guide and slides it manually into the profile he previously interlocked. He repeats this operation until he has assembled a roller shutter of the required length.

The manual pin interlocking unit is mounted on an aluminium baseplate and is equipped with a safety guard made of transparent plexiglass that also protects the mechanical components. The machine construction complies with the current EC norms.

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Operator Safety

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AUTOROLL

Automatic Rolling and Wrapping Units for PVC
and aluminium roller shutters

To complete the range of our special machines dedicated to PVC and aluminium roller shutters, in-line as well as off-line, we designed a versatile automatic rolling unit that minimises and optimises the duration of the rolling up, wrapping and reinforcement insertion phases roller shutters production process.

The unit is available in 2 versions: with manual movement of the film coil or with an automatic wrapping phase. In the latter version, the rolling unit uses an inverter controlled electronic motor to optimise the speed during the rolling and wrapping phases. During the first phase, the unit usually works at a slower speed, so that the operator has time to make a visual check of the roller shutter.

During the second phase, the wrapping occurs at maximum speed. The start of each phase can be triggered through a pedal in the basic version.

Once the wrapping phase has been completed, the roller can be placed on the special curved supports for the insertion of the reinforcements. The roller shutter is hooked onto the fixed end of the rolling unit, with the other end adjustable to suit the width of the roller shutter. The system has been designed to accommodate roller shutters of up to 3.5 metres in width.
For aluminium roller shutters, we also offer a double coil version, i.e. one coil for the protection bubble film and one for the external standard film.
The automatic roller can be coupled with our assembling machines (Combiroll, pin or cap inserter).

In these cases, it can have an optional automatic hooking system to the outgoing film.

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Roller Shutter Profiles Cutting and Storage System

for PVC or aluminium roller shutter profiles

Special machine for automatically cutting to length either PVC or aluminium roller shutter profiles.

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