Off-line Punching and Coining Systems for Plastic Cable Ducts POVI 10000, POVI 5000

POVI 10000 Punching and coining systems for cable ducts

The cable duct punching systems POVI  are the only plants in the world designed to reach process speeds up to 12 m/min. with the highest quality standards.

Advantages of our punching and coining systems for cable ducts

  • Modular punching and coining systems
  • High speed up to 12 m/min
  • High quality punching with no burrs and no dust
  • Coining inside sharp edges
  • Machine suitable for all commercial cable duct sizes
  • Quick punch pattern set changeover in less than 30 minutes
  • Software personalised according to customer requirements
  • Highly versatile
  • Reduces production costs
  • Easy use and maintenance, low maintenance costs
  • Reliability of the process and energy saving

POVI 10000 and POVI 5000 are customized modular systems: Baruffaldi Plastic Technology is the ideal partner to design and manufacture the most suitable plant to secure the maximum capital investment return to your company.

POVI 10000 and POVI 5000

They are the punching units of the systems with a great performance as they are designed to punch and coin cable ducts on three sides off-line.
With the same machine it is possible to punch all sizes from 15x15cm to 100x150cm. They are also suitable for pre-punching embossing processes for later drilling or screwing.

Coining is a technology especially developed by Baruffaldi that adds an important plus to the product, eliminating swarf and sharp edges caused by the punching along the slots.

Moreover, POVI 10000 and POVI 5000 are equipped with an innovative cable duct transport system that does not leave any visible marks on the profile.

The POVI 5000 has a lower capital and maintenance cost, but it guarantees the same quality as the POVI 10000 as it has the same technical features.

Technical features

  • Punching and coining unit with two horizontal heads for the side slots and one vertical head for punching the bottom side
  • Sensors to detect profile presence and avoid jamming
  • Proportional valves for great precision in the punching process regardless of cable duct thickness ensuring a low noise level (optional)
  • Sound-proof cabin to reduce noise level
  • Power supply required: 20-40 kW
  • Pressure of hydraulic unit: 120-170 bar
  • Components of leading brands

Other units in the Baruffaldi POVI systems:

Feed-in table

Automatic feed in table with conveyor belts with manual lateral loading of the cable ducts. From here the duct is inserted into the POVI punching unit for the following punching process. The rear guide is equipped with sensors to detect the profile presence and its alignment with the machine axis, in order to prevent possible jams. The height of the unit frame is automatically adjusted for the cable duct height change over.

Scoring unit

Stand alone independent unit positioned at the exit of the punching machine that can make a double score lines, one in correspondence with the bottom part of the slot and another in correspondence with the bottom of the cable for an easy breakage of the fingers.

It is also possible to adjust the score-line depth and position to improve both fingers and walls breakage.

Printing unit

All POVI systems can include a code printing unit complete with laser and inkjet printer based on customer’s needs.

Brushing machine

While the POVI systems guarantee high quality punching with no burrs and no dust. In certain cases for maximum fine tuning POVI systems come with a brushing machine.

The brushing unit has two heads, each of which is fitted with two motor-driven brushes with independent adjustments for width, height and angle. The cowlings located above the brushes serve to direct the dust into the dust extraction unit.

Feed-out table

From here the machine operator can easily remove the ducts manually and place them in the cardboard boxes or transfer containers. The unit is complete with an extractor device and a pneumatic discharge system.

Palletizer

Automatic unit with two octagonal axes that conveys the finished cable ducts onto pallets or inside boxes. System designed according to customer’s needs.

 

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