Extrusion line

OMNIA 1.0

ADVANTAGES

SINGLE SCREW EXTRUDER – OE SERIES

Single screw extruder mounted on a machine bed made of sectional steel and steel plate. It is available with a 45 mm, 60 mm, 75 mm or 90 mm diameter plastification screw made of normalized, hardened and tempered steel that can be fitted with a temperature control system and a nitrided steel cylinder with 4 independent temperature control zones.

The extruder is also available with different length/diameter ratios.

Technical features

Heating via heater bands
Stainless steel cylinder protection with insulated casing for each individual zone
Cooling with an electrical fan for each zone
Cemented, tempered steel gearbox with ground gears
Lubricated roller thrust bearing
Direct gearbox drive
60 mm version fitted with a 29 kW AC motor
Water-cooled material infeed section with manual regulation valve
Stainless steel hopper mounted on 3-position slide

Electrical Equipment

Touch-screen panel for controlling settings
On board electrical cabinet
Inverter
Standard thermoregulation: 4 heating/cooling zones; 4 heating zones
Heating via static relays
230 V single phase heating elements
Temperature and hot melt probes
“Ready to start” function
Start up with timer (depends on local regulatory requirements).

CALIBRATION TABLE – OCT SERIES

TECHNICAL FEATURES

Working length/Distance between centres of calibrator fixing points from 4.5 to 6.5 meters/280 mm
Longitudinal adjustment: motor-driven 0 – 500 mm –0.75 kW
Vertical adjustment: motor-driven 0 – 100 mm –0.18 kW
Transversal adjustment: manual ± 20 mm
Vacuum pumps from 2 to 4, each 4 kW
Vacuum and Water manifolds 1/2” couplings
Control panel Overhead. Swivel type on pivot support

OPTIONS

Table extension, for longer calibration
Motor-driven transversal adjustment
Tilting of calibrator plane ± 5 mm
Additional water and vacuum distributors
Additional vacuum pump
Feed pump and discharge pump with cyclone
Energy saving via inverter
Profile blow dryer 2.2 kW
Closed loop water system
Heat exchanger
Set of saddle flowmeters

Omnia can also be used for the extrusion of pipes up to Ø 63 mm by mounting our sizing tank on the calibration table.

HAUL-OFF – OP SERIES

TECHNICAL FEATURES

Contact surface pads or belt from 1000 x 200 mm to 2000 x 250 mm
Installed power 2 synchronous motors , 1.1 kW each to 2.2 kW each
Pulling speed range 0.5 to 6 m/min. / 1 to 10 m/min.
Max. pulling force 3.33 kN/1.9 kN/98 kN
Upper caterpillar Pivoting
Lower caterpillar Fixed

The quick-change pads allow the user to fit different types of rubber or contoured pads or to carry out maintenance with a generous time saving.

COMBO POSSIBILITIES

OP-C/H: puller-horizontal guillotine cutting unit
OP-C/V: puller-vertical guillotine cutting unit
OP-C/D: puller-cutting saw

CUTTING UNITS – OC/H – OC/V – OC/D SERIES

TECHNICAL FEATURES

Hot blade or cold blade cut (for OC/H & OC/V) depending on profile geometry and application up to 200 x 150 mm
Cutting disc diameter (for OC/D) 400 mm
Carriage stroke 1200 mm
Carriage stroke power system pneumatic/servo drive motor
Cut length accuracy ± 1.0 mm (pneum.); ± 0.5 mm (servo.)
Max. in-line extrusion speed 6 m/min. (pneum.); 10 m/min. (servo.)